Engineered Systems (Glass Assemblies)

Over Head Assembly on Glasslined Vessel

  • Borosilicate Glass overhead assembly can be easily fitted to Glass-Lined, SS or other metal / coated reaction vessels.
  • The reaction system is specifically useful for production of highly refined and highly pure products such as fine chemicals, pesticides, vitamins and pharmaceuticals.
  • The system is highly corrosion resistant.Because of modular construction, changes can be made in the overhead structure depending upon process requirements.
  • Borosilicate Glass permits visual observation.

Distillation

The Distillation Equipment consists of:

  • Column with packing and internals
  • Primary condensor
  • Secondary condensor
  • Distillate cooler
  • Phase separator (optional)
  • Receivers
  • Metric grid construction offers option of reorganizing.
  • Highly corrosion resistant.
  • Visual observation possible.

Evaporation

  • Evaporation of large quantities of liquids is possible without damaging active ingredient.
  • Fabricated from borosilicate glass and so highly corrosion resistant and offers visual observation.
  • Proper design shall give energy efficient system.




Type of Systems:

  • Simple evaporator with reboiler
  • Falling-Film evaporator
  • Wiped-Film evaporator

Extraction

  • For difficult separation problems such as liquids having virtually same boiling points, forming azeotropic mixtures or perhaps temperature sensitive, extraction offers economical solution.




  • The Following Type of Equipments is Available:

    • Mixer-settler
    • Spray towers
    • Unpulsed sieve plate columns
    • Pulsed sieve plate and packed columns
    • Stirred columns

Absorption

    The objectives of absorption are:

  • To separate gas mixtures as required by the process
  • To purify a component of a gas mixture
  • To recover valuable components from waste gases
  • To remove harmful gases from waste gases
  • Borosilicate Glass offers best material of construction as it is corrosion resistant.
  • Visual monitoring possible.
  • Because of modular construction, changes in system possible.

Crystallization

Depending on the specifications for the end products such as:

  • Particle size
  • Particle size distribution
  • Product purity
  • A wide range of crystallizer types is available for coping with manifold crystallization problems. The criteria for selecting the crystallization process are the physical properties of the solutionsand products and also economic considerations.

Glass Venturi Scrubber

  • Easy Operation q No moving parts
  • Intimate mixing
  • Compact Installed on Tank
  • Creates vacuum

Specifications

DESCRIPTION JE-OA-63 JE-OA-160 JE-OA-250 JE-OA-500 JE-OA-1000 JE-OA-2500 JE-OA-5000 REMARKS / DETAILED DESCRIPTION
Glass Feed Vessel 10L 20L 50L 50L 100L 100L X 2 Nos. 100L X 2 Nos. Option available for twin feed vessels, cylindrical / spherical vessels as per client’s requirement. Vessels will be graduated and calibrated.
Glass Receiver Vessel 10L 20L 50L 50L 100L 100L X 2 Nos. 100L X 2 Nos. Option available for twin feed vessels, cylindrical / spherical vessels as per client’s requirement. Vessels will be graduated and calibrated.
Glass Vapour Line DN100 DN100 DN150 DN250 DN250 DN300 DN300 Vapor column can be with / without packing as per client’s requirement.
Glass Primary Condenser DN150-C; 1 sq.m DN150-C; 1.5 sq.m DN225-C; 2.5 sq.m DN225-S; 6 sq.m DN225-S; 10 sq.m DN300-S; 16 sq.m DN300-S; 25 sq.m S – Shell & Tube Type
C – Coil Type
Glass Secondary Condenser DN80-C; 0.3 sq.m DN100-C; 0.5 sq.m DN100-C; 0.5 sq.m DN150-C; 1 sq.m DN150-C; 1.5 sq.m DN150-S; 3 sq.m DN150-S; 4 sq.m S – Shell & Tube Type
C – Coil Type
Glass Internal Process Pipelines DN25 DN25 DN40 / DN25 DN40 / DN25 DN40 / DN25 DN40 / DN25 DN40 / DN25 Condensate outlet & reflux line
Hardware – Plastic flanges, Inserts , SS Nuts, bolts, washers and springs SET SET SET SET SET SET SET Plastic flanges used as per DIN standard. Option available for SS-304 / SS-316 flanges too.
Structure – Main Frame Suitable size structure to be selected. MOC options of stainless steel and mild steel with epoxy coating available.
Rupture Disc DN40 / DN50 DN40 / DN50 DN40 / DN50 DN40 / DN50 DN40 / DN50 DN40 / DN50 DN40 / DN50 Suitable to withstand vacuum and burst pressure rating of 0.6 bar @ 100 DegC.
Temperature Sensors (Optional) 3 temp points considered with indication on the panel – vapor, product and vent. Sensor of reputed make (FLP enclosure) Duplex 3 wire Class A PT100 sensors to be used.
Documentation (Optional) SET SET SET SET SET SET SET Complete set of documentation and certifications will be provided.
These are general specifications, it may deviate as per client’s requirement or at detailing stage.
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