{"id":979,"date":"2020-05-23T06:22:56","date_gmt":"2020-05-23T06:22:56","guid":{"rendered":"http:\/\/i3h.d37.mywebsitetransfer.com\/?post_type=product&#038;p=979"},"modified":"2025-03-26T10:54:53","modified_gmt":"2025-03-26T10:54:53","slug":"pilot-reactor-system","status":"publish","type":"product","link":"https:\/\/jagdamba-enterprise.in\/shop\/product\/pilot-reactor-system\/","title":{"rendered":"Pilot Reactor System"},"content":{"rendered":"<div class=\"row\">\r\n    \r\n<div class=\"col-lg-6 col-md-6 col-sm-12 col-12\">\r\n    <ul class=\"pink-square-bullet\">\r\n        <li><b>Vessel Capacity:<\/b> 5L, 10L, 15L, 20L, 50L, 100L<\/li>\r\n        <li><b>Vessel Type:<\/b> Jacketed and Triple Wall<\/li>\r\n        <li><b>Operating Pressure:<\/b> Full Vacuum to 0.5 bar G<\/li>\r\n        <li><b>Operating Temperature:<\/b> -50 &deg;C to 200 &deg;C <\/li>\r\n    <\/ul>\r\n    <h2 class=\"yellow\" id=\"universal-reaction\">Parts<\/h2>\r\n    <ul class=\"pink-square-bullet column-2\">\r\n        <li>Cylindrical Vessel<\/li>\r\n        <li>Vessel Cover<\/li>\r\n        <li>Quick Release Coupling<\/li>\r\n        <li>O-Ring<\/li>\r\n        <li>Flush Bottom Valve<\/li>\r\n        <li>PTFE Stirrer<\/li>\r\n        <li>Man Hole<\/li>\r\n        <li>Thermometer Pocket<\/li>\r\n        <li>Condenser with reflux<\/li>\r\n        <li>Product Cooler<\/li>\r\n        <li>Addition Vessel<\/li>\r\n        <li>Receiver Vessel<\/li>\r\n        <li>Vent<\/li>\r\n        <li>Support Structure<\/li>\r\n    <\/ul>\r\n<\/div>\r\n<div class=\"col-lg-6 col-md-6 col-sm-12 col-12\">\r\n    <img loading=\"lazy\" decoding=\"async\" src=\"\/shop\/wp-content\/uploads\/2025\/03\/50L-PILOT-REACTOR-SYSTEM-graphical.jpg\" width=\"1000\" height=\"1000\">\r\n<\/div>\r\n<div class=\"col-lg-12 col-md-12 col-sm-12 col-12\">\r\n    <div class=\"specifications\">\r\n        <h2 class=\"yellow\">Specifications<\/h2>\r\n        <table class=\"dillation dil table-striped\" style=\"margin-top: 10px;\" border=\"1\">\r\n            <tbody>\r\n                <tr>\r\n                    <th>DESCRIPTION<\/th>\r\n                    <th>JE-PS-10<\/th>\r\n                    <th>JE-PS-20<\/th>\r\n                    <th>JE-PS-30<\/th>\r\n                    <th>JE-PS-50<\/th>\r\n                    <th>JE-PS-100<\/th>\r\n                    <th>JE-PS-200<\/th>\r\n                    <th>REMARKS \/ DETAILED DESCRIPTION<\/th>\r\n                <\/tr>\r\n                <tr>\r\n                    <th class=\"text-center\" colspan=\"8\"><b>GLASS MAIN PARTS<\/b><\/th>\r\n                <\/tr>\r\n                <tr>\r\n                    <td>Glass Cylindrical Reactor<\/td>\r\n                    <td>10L<\/td>\r\n                    <td>20L<\/td>\r\n                    <td>30L<\/td>\r\n                    <td>50L<\/td>\r\n                    <td>100L<\/td>\r\n                    <td>200L<\/td>\r\n                    <td>Option available for Jacketed and Triple Wall (vacuum jacketed) available upto 100L reactor. L\/D ratio of the reactor to be maintained.<\/td>\r\n                <\/tr>\r\n                <tr>\r\n                    <td>Top dish<\/td>\r\n                    <td colspan=\"2\">\r\n                        N1: DN40 (center nozzle)<br>\r\n                        N2: DN25 (side nozzle)<br>\r\n                        N3: DN25 (side nozzle)<br>\r\n                        N4: DN50 (front nozzle)<br>\r\n                        N5: DN50 (side nozzle)<br>\r\n                        N6: DN15 (side nozzle)\r\n                    <\/td>\r\n                    <td colspan=\"2\">\r\n                        N1: DN50 (center nozzle)<br>\r\n                        N2: DN25 (side nozzle)<br>\r\n                        N3: DN40 (side nozzle)<br>\r\n                        N4: DN80 (front nozzle)<br>\r\n                        N5: DN80 (side nozzle)<br>\r\n                        N6: DN25 (side nozzle)\r\n                    <\/td>\r\n                    <td colspan=\"2\">\r\n                        N1: DN50 (center nozzle)<br>\r\n                        N2: DN25 (side nozzle)<br>\r\n                        N3: DN40 (side nozzle)<br>\r\n                        N4: DN100 (front nozzle)<br>\r\n                        N5: DN100 (side nozzle)<br>\r\n                        N6: DN25 (side nozzle)\r\n                    <\/td>\r\n                    <td>Option for SS-PFA lined top dish also available. Nozzle schedule can be modified based on the customer&#8217;s requirements.<\/td>\r\n                <\/tr>\r\n                <tr>\r\n                    <td> SS-PTFE Lined Agitator<\/td>\r\n                    <td>1<\/td>\r\n                    <td>1<\/td>\r\n                    <td>1<\/td>\r\n                    <td>1<\/td>\r\n                    <td>1<\/td>\r\n                    <td>1<\/td>\r\n                    <td>Option available for Anchor, PBT, CBT impeller in single as well as dual stage. Proper L\/D ratio shall be maintained.<\/td>\r\n                <\/tr>\r\n                <tr>\r\n                    <td>Drive assembly for agitator<\/td>\r\n                    <td>0.25 HP<\/td>\r\n                    <td>0.25 HP<\/td>\r\n                    <td>0.5 HP<\/td>\r\n                    <td>0.5 HP<\/td>\r\n                    <td>1 HP<\/td>\r\n                    <td>1 HP<\/td>\r\n                    <td>Flameproof motor (option available for ATEX certified), gearbox, single mechanical seal (reputed make) and SSPTFE lined agitator.<\/td>\r\n                <\/tr>\r\n                <tr>\r\n                    <td>Glass Feed Vessel<\/td>\r\n                    <td>2L<\/td>\r\n                    <td>5L<\/td>\r\n                    <td>10L<\/td>\r\n                    <td>10L<\/td>\r\n                    <td>20L<\/td>\r\n                    <td>20L<\/td>\r\n                    <td>Options available in cylindrical as well as spherical vessel,\r\n                        Vessels to be graduated and calibrated<\/td>\r\n                <\/tr>\r\n                <tr>\r\n                    <td>Glass Receiver Vessel<\/td>\r\n                    <td>5L<\/td>\r\n                    <td>5L<\/td>\r\n                    <td>10L<\/td>\r\n                    <td>10L<\/td>\r\n                    <td>20L<\/td>\r\n                    <td>20L<\/td>\r\n                    <td>Options available in cylindrical as well as spherical vessel.\r\n                        Vessels to be graduated and calibrated<\/td>\r\n                <\/tr>\r\n                <tr>\r\n                    <td>Reflux Divider<\/td>\r\n                    <td>DN50<\/td>\r\n                    <td>DN50<\/td>\r\n                    <td>DN80<\/td>\r\n                    <td>DN80<\/td>\r\n                    <td>DN100<\/td>\r\n                    <td>DN150<\/td>\r\n                    <td>Option available in manual as well as pneumatic operated automatic relfux divider.<\/td>\r\n                <\/tr>\r\n                <tr>\r\n                    <td>Condenser<\/td>\r\n                    <td>DN80-C; 0.3 sq.m<\/td>\r\n                    <td>DN80-C; 0.3 sq.m<\/td>\r\n                    <td>DN100-C; 0.5 sq.m<\/td>\r\n                    <td>DN150-C; 1 sq.m<\/td>\r\n                    <td>DN150-C; 1.5 sq.m<\/td>\r\n                    <td>DN225-C; 2.5 sq.m<\/td>\r\n                    <td>C- Coil type condenser<\/td>\r\n                <\/tr>\r\n                <tr>\r\n                    <td>Glass Internal Process Pipelines<\/td>\r\n                    <td>DN15 \/ DN25<\/td>\r\n                    <td>DN15 \/ DN25<\/td>\r\n                    <td>DN25<\/td>\r\n                    <td>DN25<\/td>\r\n                    <td>DN25<\/td>\r\n                    <td>DN25<\/td>\r\n                    <td><\/td>\r\n                <\/tr>\r\n                <tr>\r\n                    <td>Hardware &#8211; Plastic flanges, Inserts , SS Nuts, bolts, washers and springs<\/td>\r\n                    <td>SET<\/td>\r\n                    <td>SET<\/td>\r\n                    <td>SET<\/td>\r\n                    <td>SET<\/td>\r\n                    <td>SET<\/td>\r\n                    <td>SET<\/td>\r\n                    <td>Plastic flanges used as per DIN standard. Option available for SS-304 \/ SS-316 flanges too.<\/td>\r\n                <\/tr>\r\n                <tr>\r\n                    <td>Structure &#8211; Main Frame<\/td>\r\n                    <td colspan=\"6\">Suitable size structure to be used.<\/td>\r\n                    <td>Options available in SS and MS epoxy coated.<\/td>\r\n                <\/tr>\r\n                <tr>\r\n                    <th class=\"text-center\" colspan=\"8\"><b>SAFETY FEATURES<\/b><\/th>\r\n                <\/tr>\r\n                <tr>\r\n                    <td>Rupture Disc<\/td>\r\n                    <td>DN40 \/ DN50<\/td>\r\n                    <td>DN40 \/ DN50<\/td>\r\n                    <td>DN40 \/ DN50<\/td>\r\n                    <td>DN40 \/ DN50<\/td>\r\n                    <td>DN40 \/ DN50<\/td>\r\n                    <td>DN40 \/ DN50<\/td>\r\n                    <td>Suitable to withstand vacuum and burst pressure rating of 0.6 bar @ 100 DegC.<\/td>\r\n                <\/tr>\r\n                <tr>\r\n                    <th class=\"text-center\" colspan=\"8\"><b>AUTOMATION AND INSTRUMENTATION<\/b><\/th>\r\n                <\/tr>\r\n                <tr>\r\n                    <td>Temperature Sensors<\/td>\r\n                    <td>3<\/td>\r\n                    <td>3<\/td>\r\n                    <td>3<\/td>\r\n                    <td>3<\/td>\r\n                    <td>3<\/td>\r\n                    <td>3<\/td>\r\n                    <td>Reactor temp, Reflux temp, Vent temp. Sensor of reputed make (FLP enclosure) Duplex 3 wire Class A PT100 sensors to be used.<\/td>\r\n                <\/tr>\r\n                <tr>\r\n                    <td>Agitator RPM controller (VFD)<\/td>\r\n                    <td>1<\/td>\r\n                    <td>1<\/td>\r\n                    <td>1<\/td>\r\n                    <td>1<\/td>\r\n                    <td>1<\/td>\r\n                    <td>1<\/td>\r\n                    <td>Reputed make VFD to be used<\/td>\r\n                <\/tr>\r\n                <tr>\r\n                    <td>Operation &#038; Indication Panel<\/td>\r\n                    <td>1<\/td>\r\n                    <td>1<\/td>\r\n                    <td>1<\/td>\r\n                    <td>1<\/td>\r\n                    <td>1<\/td>\r\n                    <td>1<\/td>\r\n                    <td>Option available for :<br>\r\n                        1) Ex d enclosure (Ex II 2GD Ex DB)<br>\r\n                        2) PLC with ATEX \/ NON-ATEX approved HMI.<\/td>\r\n                <\/tr>\r\n                <tr>\r\n                    <td>HMI with PLC panel (Optional)<\/td>\r\n                    <td colspan=\"6\">Touchscreen HMI can be provided inside flameproof enclosure along with PLC panel<\/td>\r\n                    <td>Option available for :<br>\r\n                        1) Ex d enclosure (Ex II 2GD Ex DB)<br>\r\n                        2) PLC to be placed in safe area.<\/td>\r\n                <\/tr>\r\n                <tr>\r\n                    <td>SCADA Automation Solution (Optional)<\/td>\r\n                    <td colspan=\"6\">PC workstation for controlling, storing and reviewing of process parameters of the assembly.<\/td>\r\n                    <td>CFR21 PART 11 compliant SCADA automation solutions, pre-defined recipe formulation as per process requirements also available.<\/td>\r\n                <\/tr>\r\n                <tr>\r\n                    <th class=\"text-center\" colspan=\"8\"><b>ADDITIONAL ACCESSORIES \/ INFORMATION<\/b><\/th>\r\n                <\/tr>\r\n                <tr>\r\n                    <td>Reactor lifting and lowering system<\/td>\r\n                    <td colspan=\"6\">Stainless steel lifting and lowering system for reactor vertical movement (up &#038; down) &#8211; manual or automatic<\/td>\r\n                    <td>Used for cleaning and ease of agitator interchangeability<\/td>\r\n                <\/tr>\r\n                <tr>\r\n                    <td>Heating &#038; Cooling System<\/td>\r\n                    <td colspan=\"6\">Different models of several temperature ranges and power (kW) are available.<\/td>\r\n                    <td>Do visit our product page (temperature control unit) for selection of the right model.<\/td>\r\n                <\/tr>\r\n                <tr>\r\n                    <td>Documentation (Optional)<\/td>\r\n                    <td>SET<\/td>\r\n                    <td>SET<\/td>\r\n                    <td>SET<\/td>\r\n                    <td>SET<\/td>\r\n                    <td>SET<\/td>\r\n                    <td>SET<\/td>\r\n                    <td>Set of documentations and certifications to be provided along with the system.<\/td>\r\n                <\/tr>\r\n            <\/tbody>\r\n        <\/table>\r\n    <\/div>\r\n    <div class=\"note\">\r\n        <b>These are general specifications, it may deviate as per client&#8217;s requirement or at detailing stage.<\/b>\r\n    <\/div>\r\n<\/div>\r\n<\/div>\r\n","protected":false},"excerpt":{"rendered":"<div class=\"short_desc\">\r\n<p>Glass pilot reactor setups are upscale models of the lab reactor systems and the results are absolutely perfect as we maintain the L\/D ratio of the reactors. The capacities range from 5L to 200L. It can be integrated with PLC and automation scope too if required. <\/p>\r\n<\/div>","protected":false},"featured_media":3573,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false},"product_cat":[171],"product_tag":[],"acf":[],"_links":{"self":[{"href":"https:\/\/jagdamba-enterprise.in\/shop\/wp-json\/wp\/v2\/product\/979"}],"collection":[{"href":"https:\/\/jagdamba-enterprise.in\/shop\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/jagdamba-enterprise.in\/shop\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/jagdamba-enterprise.in\/shop\/wp-json\/wp\/v2\/comments?post=979"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/jagdamba-enterprise.in\/shop\/wp-json\/wp\/v2\/media\/3573"}],"wp:attachment":[{"href":"https:\/\/jagdamba-enterprise.in\/shop\/wp-json\/wp\/v2\/media?parent=979"}],"wp:term":[{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/jagdamba-enterprise.in\/shop\/wp-json\/wp\/v2\/product_cat?post=979"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/jagdamba-enterprise.in\/shop\/wp-json\/wp\/v2\/product_tag?post=979"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}