Semiconductor Testing Chillers – AI And AES Series

Semiconductor manufacturing is a process with extremely high environmental requirements, and strict temperature control determines the performance of the product. Semiconductor chillers are commonly used in semiconductor industry packaging and testing processes, semiconductor FAB process temperature control, cooling of CMOS/CCD sensors in semiconductor metrology systems, circulating cooling of semiconductor metrology AOI systems, providing independent temperature control for cavity side walls, plasma bevel etching and deposition, thermal atomic layer etching of metal tungsten, etc.

Variable frequency pump can adjust the circulating liquid pressure and flow rate. The output pressure and flow rate of the circulating liquid can be set on the operation panel.

Different testing requirements for in Semiconductor Industries:

  • Aging test equipment: The matching thermal drying system provides cooling and heating temperature, improves the test efficiency and quality of wafer chips, and has small temperature accuracy error.
  • Chip Testing Equipment: The thermal chiller is matched with the test machine, with a temperature control accuracy of ±0.05℃, which improves the chip testing efficiency of the institute.
  • Semiconductor Fab: The process chiller is used in semiconductor fabs, with high-precision cooling and heating temperature control, which improves the manufacturing rate of wafers and reduces the scrap rate.

Overview:

  • Working Temperature Range: -120degC to +300degC
  • FLTZ Multichannel: Has Multichannel Independent Temperature control – it can have separate temperature range, cooling and heating capacity, thermal conductivity medium flow rate, etc. According to the required temperature ranges, steam compression refrigeration or ETCU non compressor heat exchange system can be selected.
  • ZLTZ Series: Suitable for temperature control applications such as microchannel reactors, plate heat exchangers, cold plates, heat sink plates and tubular reactors with small heat exchange areas, large refrigeration capacities and small temperature differences. The equipment can automatically recycle the thermal conductive medium.
    The ZLTZ temperature control unit is combined with a microchannel reactor to form a high heat release temperature control application. Under the same flow condition, the heat transfer efficiency of the temperature control is more than 5 times that of the heat transfer oil. At the same time, the temperature difference between the inlet and outlet is small, and the temperature filed uniformity is high, which is particularly suitable for applications with intense heat release reactions. These units are in combination with cold plate and heat sink plate for high heat absorption and high uniformity temperature control.
    The ZLTZ temperature control unit is combined with ESC chucks, vacuum chucks, etc to achieve a temp control range of -65 to 200degC. At the same time, one ZLTZ TCU with multiple ESC chucks can control different temperatures.
  • LQ Series: These models use non corrosive gas as a cooling medium such as dry compressed air, nitrogen, argon and other normal temperature gas. The gas can reach the targeted low temperature, supply the demanded test components or heat exchangers.
  • AI Series: Suitable models are also used in low and high temperature testing of semiconductor equipment. Electronic equipment high temperature and low temperature thermostat testing cold and heat sources. They can work for continuously long time, automatic defrost and it will also not affect the storage temperature during defrosting. Does no affect the Evaporation process during defrosting.
  • AES Series: These Series have jet flow high and low temperature impact tester provides precise and rapid ambient temperature for chips, modules, integrated circuit boards, electronic components, etc. It is an indispensable instrument for electrical performance test, failure analysis and reliability evaluation of products.
  • AET Series: In these models the compressed air enters the gas rapid temperature change testing machine, which is equipped with a dryer. The gas is pre dried to a dew point temperature of -70degC or below and then cooled, heated and controlled to output stable flow, pressure and constant temperature gas. The temperature of the target object is controlled (various temp control chucks, chamber environments, heat support plates, material shuttles, chambers, electronic components, etc) and the temperature of the process can be controlled according to the temperature sensor on the remote chuck and then the temperature of the output gas can be automatically adjusted.
  • Rapid Temp Change temp control Chuck: This product enables rapid temp changes and precise temp control. The system itself comes with a chiller to avoid the consumption of liquid nitrogen, carbon dioxide, etc. Each system contains a chuck and a cold and heat control unit.
    The system provides an open flat surface working platform, rapid rise and fall, constant temperature control, used in RF devices and high-density power device testing (IGBTs and MOSFETSs), can also be used in laboratory flat plate rapid cooling (Plasma, biological products, batteries), etc.
    The direct refrigerant evaporation method is used inside the plate, which greatly improves the heat transfer efficiency and improves the heat transfer power per unit area of the plate compared with the liquid cooling method.
AI Series
Model AI-6535 / AI-6535W AI-8035W AI-1055W
Temperature Range -65°C to +125°C -80°C to +125°C -105°C to +125°C
Control Mode PID Adaptive Controller
Communication Protocol MODBUS RTU Protocol, RS 485 interface
Temp Feedback PT100
Operation Panel 7 inch colour touch screen, show temp. curve / EXCEL data output
Temp Accuracy ±0.05°C (steady state outlet temperature)
Heating Power 3.5kW 3.5kW 3.5kW
Cooling Capacity 125°C 3.5kW 3.5kW 3.5kW
0°C 3.5kW 3.5kW 3.5kW
-20°C 3kW 3.5kW 3.5kW
-40°C 2.1kW 2.5kW 3.5kW
-60°C 1kW 2.1kW 3kW
-75°C 1kW 2kW
-95°C 1kW
Ciculating airflow 550m³/h 550m³/h 550m³/h
Inlet and outlet air interface DN125 DN125 DN125
Compressor Emerson Copeland Scroll Flexible Compressor
Safety Protection Self-diagnosis function; Phase sequence protection; Freezer overload protection; high pressure switch; overload relay; thermal protection device
Defrosting Device There are installed defrosting device and condensate drain inside
Continuous running Running continuously
Timing Operation Can set timed start and stop time
Refrigerant R404A R23 R404A R508B R404A R23 R14
Water Cooled 1200 L/H 1.5bar-4bar 1600 L/H 1.5bar-4bar 2600 L/H 1.5bar-4bar
Dimension (cm) 55*100*175 55*100*175 70*100*175
Weight 280Kg 300Kg 360Kg
Shell Material Cold rolled sheet spray coating REL 7035
AES Series
Model AES-4535
AES-4535W
AES-6035
AES-6035W
AES-8035
AES-8035W
AES-A1035W AES-A1235W
Temp Range -40°C to +225°C -60°C to +225°C -80°C to +225°C -100°C to +225°C -120°C to +225°C
Temp Control accuracy ±0.1°C (Steady State Outlet Temperature)
Air requirements Air Filter < 5um air oil content < 0.1um air temp and humidity : 5°C-32°C 0-50%RH
Air treatment capacity 10m³/h-30m³/h Pressure 5bar-7.6bar
Throttling method Electronic Expansion Valve
Controller PLC Controller
Display and record The pressure of the refrigeration system is realized by a pointer pressure gauge, and the pressure of the circulation system is detected by a presssure sensor and displayed on the touch screen
Main components Danfoss drying filter, casto solenoid valve, Danfoss pressure controller, EBM fan (air-cooled), Danfoss/Emerson oil seperator, SMC filter, Emerson eletronic expansion valve, Johnson pressure sensor
Compressor Tecumseh, Dorin
High temperature cooling Possess high-temperature 225°C direct cooling technology to meet the target and quickly cool down during high-temperature operation
Process control The remote target temperature can be controlled by combining the self created model free self built free algorithm and cascade algorithm
Dimensions (cm) 54*69*132 54*69*132 54*69*132 80*120*175 100*150*185
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