Low-Flow Reactor

Features

  • Outstanding mixing and heat exchange: patented HEART design
  • Low internal volume
  • High residence time
  • Highly flexible
  • Seamless scale-up with other Advanced-Flow™ Reactors products
  • High chemical durability

Technical Specifications

Flow Rate Temperature Pressure Materials Fluidic Module Options
2 to 10 ml/min – 60°C to 200°C Up to 18 barg Glass PFA Perfluoroelastomer 0.45 ml internal volume FDA, cGMp compliance

Reactor configuration

Reactor is multipurpose and configuration can be customized. Injection points may be added anywhere on the reactor.

Lab Reactor

Features

  • Plug and play open system including data monitoring
  • Ready to start, with thermostat integrated
  • Up to 3 liquid lines, 1 gas line and a back pressure regulator for pressure control
  • High chemical durability due to a full metal free system
  • Outstanding mixing and heat exchange with patented HEART design
  • Low internal volume
  • Seamless scale-up with other Advanced-FlowTM Reactor products

Technical Specifications

Flow Rate Temperature Pressure Materials Fluidic Module Options
2 to 10 ml/min – 40°C to 200°C Up to 18 barg Glass PFA / PTFE Perfluoroelastomer 2.7 ml internal volume 3rd liquid dosing line 2nd glass fluidic module Lab Photo Reactor module

Lab Photo Reactor Option

  • Compatible with the Lab Reactor system
  • Tunable LED irradiation source, with 6 different wavelengths
  • LED lighting intensity higher than 100 mW/cm2
  • Efficient light penetration with both sides of glass fluidic module illuminated
  • Extended LED lifetime due to efficient liquid cooling
  • Wireless control of wavelength selection and intensity

G1 SiC Reactor

Features

  • Outstanding mixing and heat exchange: patented HEART design
  • Small internal volume
  • High residence time
  • Highly flexible and multipurpose
  • High chemical durability (suitable for high pH compounds and hydrofluoric acid)
  • Hybrid glass / SiC solution
  • Seamless scale-up with other Advanced-Flow™ Reactors products

Technical Specifications

Flow Rate Temperature Pressure Materials Fluidic Module Options
30 to 200 ml/min -60°C to 200°C up to 18 barg Silicon Carbide Pfa Perfluoroelastomer 10 ml internal volume ATEX Certification; FDA, cGMp Compliance

Reactor configuration

Reactor is multipurpose and configuration can be customized. Injection points may be added anywhere on the reactor.

G1 Reactor

Features

  • Outstanding mixing and heat exchange: patented HEART design
  • Small internal volume
  • High residence time
  • Highly flexible and multipurpose
  • High chemical durability
  • Transparent and compatible with a light module for photochemistry
  • Hybrid glass / SiC solution
  • Seamless scale-up with other Advanced-Flow™ Reactors products

Technical Specifications

Flow Rate Temperature Pressure Materials Fluidic Module Options
30 to 200 ml/min -60°C to 200°C up to 18 barg Glass Pfa Perfluoroelastomer 9 Ml Internal Volumee Fda, Cgmp Compliance

Reactor configuration

Reactor is multipurpose and configuration can be customized. Injection points may be added anywhere on the reactor.

G1 Photo Reactor

Features

  • Integration of a G1 glass reactor with a multiple wavelength LED lighting module
  • Outstanding mixing and heat exchange: patented HEART design
  • Small internal volume
  • High residence time
  • Highly flexible and multipurpose
  • High chemical durability

Lighting module features

  • Tunable UV LED irradiation source available in multiple wavelength arrays
  • LED lighting intensity higher than 100 mW/cm2n
  • Efficient light penetration with both sides of glass fluidic modules illuminated
  • Safe operation with low temperature UV lighting technology
  • Extended LED lifetime due to efficient liquid cooling

Technical Specifications

Flow Rate Temperature Pressure Materials Fluidic Module Options
10 to 200 ml/min – -60°c to 200°c up to 18 barg Glass PFA perfluoroelastomer 9 mlinternal volume FDA, cGMp compliance

Dryers

Cantilever Rotocone Vacuum Dryers

This is an unique innovated vacuum dryer which is space saving compared to the conventional Rotocone Vacuum Dryer. This dryer has a single stand on one side only whereas conventional Rotocone Vacuum Dryer has two side stands on either side which occupies more space. This unit is very much useful for drying high sterile pharma and high toxic chemical products along with solvent recovery system under vacuum.

Salient Features

  • Compact design to save the space
  • Choppers can be employed
  • Inbuilt mechanical seal
  • Ideal for high purity sterile process and clean room setup
  • Suitable for Pharmaceutical, High sterile and boitech industries
  • Suitable for cGMP standard and FDA license.
  • M.O.C.:M.S. Grades/s.s Grades Hastealloy/Titanium etc.
  • Capacity-10 Ltrs to 1,500Ltrs.

Retractable Plough Shear Mixer Dryer

Retractable Shaft (Specialised design for CIP). The design of the Plough Shear Mixer Dryer is modified to suit specific CIP purpose essential in Pharma industry. Here the entire shaft can be retracted out of the main shell using guides, so that the equipment can be thoroughly cleaned from inside for batch change over. The shaft is specially designed in Cantilever shape and can be provided with a Mechanical seal with close tolerances. Choppers can be employed in this design too.

This is a high efficiency dryer unit used for drying of wet cake product after filtration. This equipment can be used in drying process of various Pharmaceuticals, Intermediate Compounds, Fine Chemicals, Chemicals, Agro Chemicals, Pesticides, Insecticides, Dyes and Food Products.

Salient Features

  • Best suited for sticky, lump forming materials
  • High quality mixing with reduced mixing time
  • Easy maintenance and suits cGMP application.
  • Retractable shaft allows CIP, which is a very critical requirement in Pharma application
  • Available in various grades of Stainless Steel, Hastelloy, Titanium and Carbon steel.
  • Flush discharged valve, Pneumatic, hand or Hydraulic operated for easy operation.

Rotary Vacuum Paddle Dryer

Retractable Shaft (Specialised design for CIP) These rotary vacuum dryer give drying, mixing and breaking effects simultaneously. Wet cake or slurry is fed through charging door, while the agitator is rotating in clockwise direction, vacuum is applied in the dryer and heating media is circulated in the jacket. Evaporation of moisture takes place under vacuum and vapors passes through the dust catcher into the condenser, where it is condensed and collected in the receiver. Dried material is discharged through discharge valve. The lump breaker rods are provided to achieve good drying effect.

This is a high efficiency dryer unit used for drying of wet cake product after filtration. This equipment can be used in drying process of various Pharmaceuticals, Intermediate Compounds, Fine Chemicals, Chemicals, Agro Chemicals, Pesticides, Insecticides, Dyes and Food Products.

Salient Features

  • Best suited for sticky, lump forming materials
  • High quality mixing with reduced mixing time
  • Easy maintenance and suits cGMP application.
  • Retractable shaft allows CIP, which is a very critical requirement in Pharma application
  • Available in various grades of Stainless Steel, Hastelloy, Titanium and Carbon steel.
  • Flush discharged valve, Pneumatic, hand or Hydraulic operated for easy operation.

Rotocone Vacuum Dryers

This multipurpose drying unit is extremely useful for uniform and low temperature drying of heat sensitive chemicals, pharmaceutical formulations, fine chemicals etc. It has double conical vessel with rotating system and vacuum solvent recovery system. As the Dryer is rotating, there is no charring or retention of product, the result is that one can change the material to be dried without much a do. The Dryer rotates at a very low speed (5 to 15 rpm) and thus has very low wear and tear and requires very little maintenance. This machine is ideal for crystalline products, granules used in chemical, pharmaceutical and food industries.

Loss of material is effectively controlled by a specially designed pilot filter fitted on the vacuum side. The finish is up to 220 Grits. The capacity of the machine ranges from 200 liters to 10,000 liters. The Energy Saver: This equipment is working under vacuum. Due to vacuum, the drying is enhanced resulting in fast drying, cutting the process time, which saves heat energy and electric energy.

Salient Features

  • GMP models for final pharma products
  • Totally sealed and protected from contamination
  • Quick loading & unloading
  • Fast drying
  • Energy saving
  • M.O.C.: M.S. grades / S.S. grades / Hastealloy
  • Choppers can be provided

Plough Shear Mixer Dryer

This is the horizontal single shaft plough shear mixer which is based on the principle of mechanical fluidisation of the product. The particular shape, position and rotation speed of the mixing tools, create a centrifugal vortex motion, which allows the products to be projected in a three dimensional way and to merge with each other. Plough shear mixer ensures that components with a different particle size and bulk density are perfectly blended and mixed with high precision within the shortest possible time.

This is a high efficiency dryer unit used for drying of wet cake product after filtration. This equipment can be used in drying process of various Pharmaceuticals, Intermediate Compounds, Fine Chemicals, Chemicals, Agro Chemicals, Pesticides, Insecticides, Dyes and Food Products.

Salient Features

  • Best suited for sticky, lump forming materials
  • High quality mixing with reduced mixing time
  • Custom built to suit customer requirements.
  • Available in various grades of Stainless Steel, hastelloy, titanium and carbon steel.
  • Jacketed construction available for steam and cooling applications.
  • Can be offered for vacuum application.
  • Flush discharged valve, Pneumatic, hand or Hydraulic operated for easy operation.

Nauta Dryer

The working principle of the cone mixer is three dimensional originated from rotating elements in combination with a conical vessel.The mixing screw conveys the product from bottom of the vessel to the products surface.The orbital arm orbits the mixing screw along the inner vessel wall causing convective mixing of particles and shear.

The speed of particles in the downward mass flow when re-circulated by gravity in a conical vessel increases as the vessel diameter decreases. The result of these simultaneous actions is a fast and intensive mixing with low consumption of power together with high mixing accuracy.

The Equipment

This is a low power consuming dryer unit used for drying of wet cake product after filtration. This equipment can be used in drying process of various Pharmaceuticals, Intermediate Compounds, Fine Chemicals, Chemicals, Agro Chemicals, Pesticides, Insecticides, Dyes and Food Products.

Salient Features

  • Gentle action on product through low power consumption.
  • Fast mixing times with a high degree of mixing accuracy
  • Totally sealed and protected from contamination
  • Quick loading & unloading. So time is saved
  • Provision of sampling nozzle without breaking vacuum
  • Compact design gives excellent appearance to equipment
  • Designed and Manufactured to suit critical hygienic conditions of pharma and food industries. (Confirming to cGMP standards)
  • The unit is completely air tight hence no pollution in environment
  • Self emptying with minimum product hold up
  • Useful for full solvent recovery
  • Dust free operation
  • Vacuum can be employed hence drying is fast and is also accelerated due to stirring of material.
  • It is used as mixer-cum-dryer. So a considerable saving in labour, handling, power and space.

Cone Mixer Dryer

The working principle of the cone mixer is three dimensional originated from rotating elements in combination with a conical vessel.The mixing screw conveys the product from bottom of the vessel to the products surface.The orbital arm orbits the mixing screw along the inner vessel wall causing convective mixing of particles and shear.

The speed of particles in the downward mass flow when re-circulated by gravity in a conical vessel increases as the vessel diameter decreases. The result of these simultaneous actions is a fast and intensive mixing with low consumption of power together with high mixing accuracy.

The Equipment

This is a low power consuming dryer unit used for drying of wet cake product after filtration. This equipment can be used in drying process of various Pharmaceuticals, Intermediate Compounds, Fine Chemicals, Chemicals, Agro Chemicals, Pesticides, Insecticides, Dyes and Food Products.

Salient Features

  • Gentle action on product through low power consumption.
  • Fast mixing times with a high degree of mixing accuracy
  • Totally sealed and protected from contamination
  • Quick loading & unloading. So time is saved
  • Provision of sampling nozzle without breaking vacuum
  • Compact design gives excellent appearance to equipment
  • Designed and Manufactured to suit critical hygienic conditions of pharma and food industries. (Confirming to cGMP standards)
  • The unit is completely air tight hence no pollution in environment
  • Self emptying with minimum product hold up
  • Useful for full solvent recovery
  • Dust free operation
  • Vacuum can be employed hence drying is fast and is also accelerated due to stirring of material.
  • It is used as mixer-cum-dryer. So a considerable saving in labour, handling, power and space.

Filter Dryer

Agitated Nutsche Filter Dryer

Brief Description

This is a multi-utility equipment which is a combination of filter and dryer unit in single equipment to achieve economy in process, space, energy, Labour and cost, thereby improving profitability.This equipment also reduces the validation documentation, which is very critical and cumbersome in Pharma industry, since it helps reducing the number of equipments downstream.

Application Industry

This equipment is used in filtration and drying process of manufacturing of various Pharmaceuticals, Bulk Drug, Intermediate Compounds, Fine Chemicals, Chemicals, Agro Chemicals, Pesticides, Insecticides, Dyes and Food Products.

Salient Features

  • Designed and Manufactured to suit critical hygienic conditions of pharma and food industries. (cGMP MODEL) and also for STERILE Applications.
  • Offered in various materials of constructions, like stainless steel, Hastelloy C-276, Hastelloy C-22, Titanium, carbon steel, rubber lined and lead lined.
  • Offered in a wide range of filtration area capacities from 2 Lits upto 15000 Lits. (4.5 mt. dia)
  • Method of operation is totally enclosed, neat and hygienic. These conditions are excellent for solvent recovery, handling of sterile compounds or toxic and hazardous materials without human intervention.
  • Enables easy non-manual and automatic cake / solid discharge. Scraper blade is provided to scrap the material which may stay on shell.
  • The unit is designed with minimum maintenance features.
  • Hollow Shaft and Hollow Blades for thorough drying.
  • Specially designed tank cleaning nozzle is provided for thorough cleaning of inside of filter body. (CIP)

Rotocone Vacuum Filter Dryers

BEW Rotocone Vacuum Filter Dryer is uniquely designed to Filter slurry under pressure or vacuum and to dry wet cake under vacuum only. Rotocone Filter Dryer ensures clean and fast filtration. It is also possible to filter at a constant temperature, either low or high. Thorough washing of cake is done with controlled quantity of wash liquid, which can be recovered, reducing washing cycles and effluent discharge. The closed operation ensures odourless and contamination free working conditions. Our unique design saves costly solvents, Power, labour, floor space and time. It is well suited for Sterile applications. It provides economical and Pollution free working environment.

Salient Features

  • Single equipment for filtration and drying for cakes & powders. So space & labour is saved. Handling is reduced
  • Totally sealed and protected from contamination
  • Fast filtration and drying as vacuum is employed
  • Quick loading & unloading. So time is saved
  • Provision of sampling nozzle without breaking vacuum
  • Compact design gives excellent appearance to equipment
  • Designed and Manufactured to suit critical hygienic conditions of pharma and food industries. (Confirming to GMP standards)
  • The unit is completely air tight hence no pollution in environment
  • Self emptying with minium product hold up
  • Useful for full solvent recovery
  • Dust free operation

Custom build apparatus / teaching units

Teaching Units

Glass installations for Chemical engineering education/training in universities, industries.

Custom Built Glass Apparatus

Mainly used for researching development as per-specific design.

Glass valves

Products Range

  • Line Valves
  • Angle Valves
  • Drain Valves
  • Regulating Valves
  • Vent Valves
  • Pressure Relief Valves
  • Non-Return Valves

Glass Process equipments

  • Glass chemical plant
  • Piping & fitting
  • Vessel and stirrers
  • Chemical pump
  • Column & component
  • Heat exchangers
  • Instrumentation and control equipment
  • Couplings and gaskets
  • Supporting structures

Glass Shell & Tube Heat Exchangers

  • Main Condensers
  • Guard Condensers
  • Product Coolers
  • Thermo-siphon Reboilers
  • Waste Heat Economizers
  • Also with SiC tubes
  • Special design high pressure heat exchangers

Shell & Tube Heat Exchangers are particularly suitable for applications where large heat transfer areas are required in relatively confined spaces.

Shell & Tube heat exchangers are available in single pass as well as multi-pass on tube side material of construction of tube :

  • Borosilicate Glass
  • Titanium
  • Graphite
  • Silicon Carbide
  • Tantalum
  • Stainless Steel

Material of construction of shell may be

  • Borosilicate Glass
  • FRP
  • MS-PTFE lined
  • Mild Steel
  • Stainless Steel
  • MS Glass Lined

Tube sheets are invariably of Glass Reinforced PTFE Applications

  • Condenser
  • Reboiler
  • Gas / Liquid Cooler
  • Waste Heat Economizer
  • Typical Heat Transfer Coefficients in kcal/m2.°C.hr
    • Cooling Water
    • Condensing Steam 350-550
    • Cooling Water-Water: 250-350
    • Cooling Water-Air 30-60

Shell & Tube Heat Exchangers supplied by ATR-GLASS have unique features. Instead of ordinary seals with gland packings and ‘O’rings, there is an integral ferrule in the sealing bush, making a clean perfect seal. Also the tie rods are glass as standard.

The Heat Exchanger is well standardized, it is easy to procure spares.

Salient Features

  • Universal Corrosion Resistance
  • Outstanding heat transfer
  • Space-saving arrangement by installing in Horizontal or Vertical position
  • Simple replacement of inner tubes for repair and cleaning
  • Low Maintenance cost
  • Standard Shell & Tube Heat Exchangers are available in range of 2.5 m2 to 25.0 m2

Glass Process Pipelines

Products Range

  • Pipelines upto DN 600
  • Pipeline components
  • On-line filters
  • PTFE Gaskets
  • PTFE Bellows