Archives: Products

Glass Venturi Scrubbers and Jet reactors

Venturi Scrubbers and Jet Ejectors

  • Glass Venturi Scrubbers
  • An innovative product in glass for gas scrubbing as well as generation of low pressures (Vacuum).
  • Universal Corrossion Resistance
  • Temperature Resistant
  • Low Capital Cost
  • Compact design
  • Easy Operation

Advantages

  • Easy Operation
  • Intimate mixing
  • No moving parts, less maintenance costs
  • Compact
  • Ability to handle large gas flow rates
  • Less space, installed on Tank
  • Creates vacuum.
  • Glass Venturi Scrubbers are now available for first time from ATR-ASAHI GLASS
  • Venturi Scrubber is also very effective in removing dust particles from the gas. Where higher removal efficiencies are required, multi stage venturi scrubbers can be used. Substantial heat is generated during absorption. Suitable heat exchangers have to be installed in the system.
  • The most efficient and suitable equipment for this purpose is Falling Film Absorber. This equipment can do dual job of absorption as well as removal of heat of absorption. The venturi scrubber then acts like second stage scrubber and also imparts draft (negative pressure ).
  • Venturi Scrubber can also be incorporated with packed column absorber as second stage scrubber. With glass venturi scrubber, a system can always be designed to meet any stringent Pollution Control Board norms for air quality.

Applications

  • Gas Absorption Aeration
  • Gas Liquid Reactions Dust Collection / Air Pollution
  • Imparting of Vacuum
  • Fume Scrubber (low capacities)
  • Creation of negative draft while feeding solids in the reactor during process.

Capacity

  • Individual off – the – shelf units are available in 4 sizes.
  • Gas suction capacity
    • 0 – 50
    • 50 – 100
    • 100 – 150
    • Negative pressure created normally is 150 mm Hg. Special design scrubbers for higher capacities and or higher negative pressures are also available.
    • Glass Venturies for applications other than absorption can also be designed.
    • Complete turn–key plants incorporating Venturi Scrubbers are engineered and supplied by ATR-ASAHI GLASS

Engineered Systems (Glass Assemblies)

Over Head Assembly on Glasslined Vessel

  • Borosilicate Glass overhead assembly can be easily fitted to Glass-Lined, SS or other metal / coated reaction vessels.
  • The reaction system is specifically useful for production of highly refined and highly pure products such as fine chemicals, pesticides, vitamins and pharmaceuticals.
  • The system is highly corrosion resistant.Because of modular construction, changes can be made in the overhead structure depending upon process requirements.
  • Borosilicate Glass permits visual observation.

Distillation

The Distillation Equipment consists of:

  • Column with packing and internals
  • Primary condensor
  • Secondary condensor
  • Distillate cooler
  • Phase separator (optional)
  • Receivers
  • Metric grid construction offers option of reorganizing.
  • Highly corrosion resistant.
  • Visual observation possible.

Evaporation

  • Evaporation of large quantities of liquids is possible without damaging active ingredient.
  • Fabricated from borosilicate glass and so highly corrosion resistant and offers visual observation.
  • Proper design shall give energy efficient system.




Type of Systems:

  • Simple evaporator with reboiler
  • Falling-Film evaporator
  • Wiped-Film evaporator

Extraction

  • For difficult separation problems such as liquids having virtually same boiling points, forming azeotropic mixtures or perhaps temperature sensitive, extraction offers economical solution.




    • The Following Type of Equipments is Available:

    • Mixer-settler
    • Spray towers
    • Unpulsed sieve plate columns
    • Pulsed sieve plate and packed columns
    • Stirred columns

Absorption

    The objectives of absorption are:

  • To separate gas mixtures as required by the process
  • To purify a component of a gas mixture
  • To recover valuable components from waste gases
  • To remove harmful gases from waste gases
  • Borosilicate Glass offers best material of construction as it is corrosion resistant.
  • Visual monitoring possible.
  • Because of modular construction, changes in system possible.

Crystallization

Depending on the specifications for the end products such as:

  • Particle size
  • Particle size distribution
  • Product purity
  • A wide range of crystallizer types is available for coping with manifold crystallization problems. The criteria for selecting the crystallization process are the physical properties of the solutionsand products and also economic considerations.

Glass Venturi Scrubber

  • Easy Operation q No moving parts
  • Intimate mixing
  • Compact Installed on Tank
  • Creates vacuum

Specifications

DESCRIPTION JE-OA-63 JE-OA-160 JE-OA-250 JE-OA-500 JE-OA-1000 JE-OA-2500 JE-OA-5000 REMARKS / DETAILED DESCRIPTION
Glass Feed Vessel 10L 20L 50L 50L 100L 100L X 2 Nos. 100L X 2 Nos. Option available for twin feed vessels, cylindrical / spherical vessels as per client’s requirement. Vessels will be graduated and calibrated.
Glass Receiver Vessel 10L 20L 50L 50L 100L 100L X 2 Nos. 100L X 2 Nos. Option available for twin feed vessels, cylindrical / spherical vessels as per client’s requirement. Vessels will be graduated and calibrated.
Glass Vapour Line DN100 DN100 DN150 DN250 DN250 DN300 DN300 Vapor column can be with / without packing as per client’s requirement.
Glass Primary Condenser DN150-C; 1 sq.m DN150-C; 1.5 sq.m DN225-C; 2.5 sq.m DN225-S; 6 sq.m DN225-S; 10 sq.m DN300-S; 16 sq.m DN300-S; 25 sq.m S – Shell & Tube Type
C – Coil Type
Glass Secondary Condenser DN80-C; 0.3 sq.m DN100-C; 0.5 sq.m DN100-C; 0.5 sq.m DN150-C; 1 sq.m DN150-C; 1.5 sq.m DN150-S; 3 sq.m DN150-S; 4 sq.m S – Shell & Tube Type
C – Coil Type
Glass Internal Process Pipelines DN25 DN25 DN40 / DN25 DN40 / DN25 DN40 / DN25 DN40 / DN25 DN40 / DN25 Condensate outlet & reflux line
Hardware – Plastic flanges, Inserts , SS Nuts, bolts, washers and springs SET SET SET SET SET SET SET Plastic flanges used as per DIN standard. Option available for SS-304 / SS-316 flanges too.
Structure – Main Frame Suitable size structure to be selected. MOC options of stainless steel and mild steel with epoxy coating available.
Rupture Disc DN40 / DN50 DN40 / DN50 DN40 / DN50 DN40 / DN50 DN40 / DN50 DN40 / DN50 DN40 / DN50 Suitable to withstand vacuum and burst pressure rating of 0.6 bar @ 100 DegC.
Temperature Sensors (Optional) 3 temp points considered with indication on the panel – vapor, product and vent. Sensor of reputed make (FLP enclosure) Duplex 3 wire Class A PT100 sensors to be used.
Documentation (Optional) SET SET SET SET SET SET SET Complete set of documentation and certifications will be provided.
These are general specifications, it may deviate as per client’s requirement or at detailing stage.

Level Gauges

Sanitary Level Gauge

The Model 100 and 101 standard in-line flanged sight flows incorporate all the features shown on the front cover of the Sight Flow Indicator section and are available in 316 stainless steel (wetted parts) or carbon steel. Pipe line sizes are available up to 20 inches. Our Model 101 has face-to-face dimensions to match other manufacturers (specify when ordering.)

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Chem view level gauge

The Series LG-1170 General Purpose Level Gauge offers a 360-degree unobstructed view of a vessel’s contents. These moderately priced level gauges are made in your specified length up to 16.5 feet and are available in a variety of connection materials and configurations also to your specifications.

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Chillers

Features

  • Temperature ranges from – 5 ~ – 150 degrees. According to the product selection; our models can meet different temperature.
  • Adopt environmental protection refrigerants.
  • Famous brand semi-closed piston compressor, semi-closed bipolar piston compressor, semihermetic screw compressor, main brand are BOCK. Bitzer, Copeland, Hanbell, fusheng Plate heat exchanger, Small volume and High efficiency.
  • Top imported cold controller(DANFOSS pressure controller, balance valve, expansion valve, solenoid valve, filter drier, Emerson oil separator, ALCO liquid mirror, check valve, etc.).
  • Generator cooling water circuit use intermediate heat exchanger, improve system reliability and safety.
  • DANFOSS electronic expansion valve, high precision control.
  • Adopt Siemens PLC S7-200/300, touch screen, automatic control, temperature curve display, temperature record U disk, fault alarm.
  • Large cooling capacity adopts semi-hermetic screw compressor, electronic expansion valve control, high efficiency and energy saving.
  • Offer machine installation and system test, users only need to finish the installation of refrigerant and cooling water.
  • Factory testing: each refrigerating unit is on load test of not less than 12 hours in the factory.

Products Range

Machine Outlet Temp range: -25 DegC to 30 DegC
Model LX-400N LX-700N LX-1450N LX-2000N LX-3500N
Temp Control & Display ASET mul)func)onal controller, control outlet temp of water tank
Temp control optional Temperature feedback PT100
Cooling Capacity kW at 0 Deg C 2.4 4 10 15 26
-10 Deg C 1.5 2.7 8 12 21
-20 Deg C 0.8 1.5 5 7.3 13
Pump Circulation 20 L/min
1.5 bar  		35 L/min
2.5 bar  		50 L/min
2.5 bar  		50 L/min
2.5 bar 		200 L/min
2.5 bar
Storage Tank 10 Lit  14 Lit 18 Lit 24 Lit 25 Lit
Capacity of liquid storage 17L 25L 40L 60L 150L
Compressor Emerson/ Danfoss
Evaporator Plate Heat Exchanger
Operation Panel 7-inch touch screen, show temp curve/ Excel data output
Safety Protection Self diagnosis function, freezer overload protection, high pressure switch, overload relay, thermal protec)on, device, high temp protection, and temp fault protection
Closed circulation system The whole system is full closed circula)on, there is no oil mist at high temp and no water vapour at low temp, pressure do not rise up when system is running. The system will supply oil automatically at low temperature
Connection size (medium port) G3/4 G3/4 G1 G1 G1
Dimensions(mm) W*D*H 450*650* 1200 500*850*1300 500*850*1300 550*1000*1750 700*1000*1750
Weight (kg) 145 180 290 340 650
Power MAX 50Hz AC 220V
2.2 kW		 AC 220V
3 kW		 AC 380V
5 kW		 AC 380V
6 kW		 AC 380V
12 kW
Machine Outlet Temp range: +5 DegC to 50 DegC
Model FL-500 FL-1000 FL-2000 FL-3500 FL-5000
Temp Control & Display ASET multifunctional controller, control outlet temp of water tank
Temp feedback Temperature feedback PT100
Cooling Capacity kW at 5 C 5 10 20 35 50
10 C 5 10 20 35 50
20 C 4 8 16 28 40
45 C 2 4 8 14 20
Pump circulation 35 L/min
2.5 bar  		50 L/min
2.5 bar  		75 L/min
2.5 bar  		200 L/min
2.5 bar 		250 L/min
2.5 bar
Capacity of liquid storage 25 L  40 L 70 L 200 L 300 L
Capacity of liquid storage 17L 25L 40L 60L 150L
Compressor Emerson/ Danfos
Evaporator Copper tube nickel plating
Operation Panel Display set temp and measured temp, touch key to operate input temp
Safety Protection Self diagnosis function, freezer overload protection, high pressure switch, overload relay, thermal protection, device, high temp protection, and temp fault protection
Refrigerant R410 A/R-407C
Connection size (medium port) G3/4 G3/4 G1 DN40 DN 40
Dimensions(mm) W*D*H 500*850* 1300 550*1000* 1750 700*1000* 1750 950* 1700* 2050 1000* 2000* 2200
Weight (kg) 145 225 340 560 800
Power MAX 50Hz AC 220V
2.2 kW		 AC 380V
6 kW		 AC 380V
6 kW		 AC 380V
12 kW		 AC 380V
17 kW
Shell material Cold rolled steel painting

Heating and cooling system for multi reactors

Overview

  • Working temperature rang from -100 °C to +300 °C.
  • Centralized control of 3~20 reactors, each reactor’s material temperature and jacket temperature can be set independently. One system control multiple reactors of target temperature is realized.
  • Maximum process stability and reproducibility.
  • Under the system control, energy-saving efficiency is improved.The freezing medium and heating medium flowing through the conduction angle of the reactors are controlled accurately.
  • Previously unachievable performance.
  • High-accuracy and intelligent temperature control.
  • Adopt Plate heat exchanger & Piping heater to improve the heating and cooling rates.
  • High Cooling Power from 0.5 to 400 kW.
  • Factory’s existing refrigeration system and heating system can be used together with this system in order to reduce the input cost.
  • Large temperature range without fluid change.
  • Increased thermal fluid life.
  • 10 inch TFT touchscreen with graphic display.
  • Comprehensive warning and safety functions.
  • Rapid cooling down from high temperature (from 300 °C).
  • Using Magnetic drive pump with no leakage of the shaft seal.
  • With USB interfaces, RS485 interfaces, industrial control configuration software.
  • It can be produced explosion-proof function according to customer’s requirement.

Products Range

Specifications

TCU LAB MODELS

Model Name Machine Outlet Temp Range Heating Power Cooling Power Power Supply Remarks
TCU-320 -30 °C ~ +180 °C 2 kW 1.5 kW @ 0°C AC 220V 50Hz;
2.9 kW max		 Air cooled machine
TCU-420W -38 °C ~ +180 °C 2 kW 1.8 kW @ 0°C AC 220V 50Hz;
3.3 kW max		 Water cooled machine
TCU-430W -40 °C ~ +200 °C 3 kW 3 kW @ 0°C AC 380V 50Hz;
5 kW max		 Water cooled machine

TCU-1 SERIES (-10 DegC ~ +150 DegC)

Model Name Machine Outlet Temp Range Heating Power Cooling Power Power Supply Remarks
TCU-125W -10 °C ~ +150 °C 2.5 kW 1.5 kW @ -5°C AC 220V 50Hz;
4 kW max		 Options available for air cooled and water cooled machines
TCU-135W -10 °C ~ +150 °C 3.5 kW 2.1 kW @ -5°C 380V 50Hz;
5.6 kW max
TCU-155W -10 °C ~ +150 °C 5.5 kW 3.3 kW @ -5°C 380V 50Hz;
8 kW max
TCU-175W -10 °C ~ +150 °C 7.5 kW 4.2 kW @ -5°C 380V 50Hz;
10.5 kW max
TCU-1A10W -10 °C ~ +150 °C 10 kW 6 kW @ -5°C 380V 50Hz;
13.8 kW max
TCU-1A15W -10 °C ~ +150 °C 15 kW 9 kW @ -5°C 380V 50Hz;
20 kW max

TCU-2 SERIES (-25 DegC ~ +200 DegC)

Model Name Machine Outlet Temp Range Heating Power Cooling Power Power Supply Remarks
TCU-225W -25 °C ~ +200 °C 2.5 kW 2 kW @ -5°C AC 220V 50Hz;
4 kW max		 Options available for air cooled and water cooled machines
TCU-235W -25 °C ~ +200 °C 3.5 kW 3 kW @ -5°C 380V 50Hz;
5.6 kW max
TCU-255W -25 °C ~ +200 °C 5.5 kW 4.5 kW @ -5°C 380V 50Hz;
8 kW max
TCU-275W -25 °C ~ +200 °C 7.5 kW 6.6 kW @ -5°C 380V 50Hz;
11 kW max
TCU-2A10W -25 °C ~ +200 °C 10 kW 8 kW @ -5°C 380V 50Hz;
14 kW max
TCU-2A15W -25 °C ~ +200 °C 15 kW 12 kW @ -5°C 380V 50Hz;
21 kW max
TCU-2A25W -25 °C ~ +200 °C 25 kW 19 kW @ -5°C 380V 50Hz;
35 kW max
TCU-2A38W -25 °C ~ +200 °C 38 kW 30 kW @ -5°C 380V 50Hz;
54 kW max		 Option for water cooled machine only
TCU-2A60W -25 °C ~ +200 °C 60 kW 46 kW @ -5°C 380V 50Hz;
81 kW max
TCU-2A95W -25 °C ~ +200 °C 95 kW 70 kW @ -5°C 380V 50Hz;
126 kW max
TCU-2A130W -25 °C ~ +200 °C 130 kW 80 kW @ -5°C 380V 50Hz;
165 kW max
TCU-2A200W -25 °C ~ +200 °C 200 kW 125 kW @ -5°C 380V 50Hz;
260 kW max

NOTE: Option available for machines with temp range from -25 °C to +300 °C

TCU-5 SERIES (-45 DegC ~ +250 DegC)

Model Name Machine Outlet Temp Range Heating Power Cooling Power Power Supply Remarks
TCU-535W -45 °C ~ +250 °C 3.5 kW 3 kW @ 0°C 380V 50Hz;
6.2 kW max		 Options available for air cooled and water cooled machines
TCU-555W -45 °C ~ +250 °C 5.5 kW 5 kW @ 0°C 380V 50Hz;
9 kW max
TCU-575W -45 °C ~ +250 °C 7.5 kW 7 kW @ 0°C 380V 50Hz;
11.5 kW max
TCU-5A10W -45 °C ~ +250 °C 10 kW 10 kW @ 0°C 380V 50Hz;
16 kW max
TCU-5A15W -45 °C ~ +250 °C 15 kW 15 kW @ 0°C 380V 50Hz;
23 kW max
TCU-5A25W -45 °C ~ +250 °C 25 kW 25 kW @ 0°C 380V 50Hz;
37 kW max
TCU-5A38W -45 °C ~ +250 °C 38 kW 38 kW @ 0°C 380V 50Hz;
55 kW max
TCU-5A60W -45 °C ~ +250 °C 60 kW 60 kW @ 0°C 380V 50Hz;
85 kW max		 Option for water cooled machine only
TCU-5A95W -45 °C ~ +250 °C 95 kW 95 kW @ 0°C 380V 50Hz;
130 kW max
TCU-5A130W -45 °C ~ +250 °C 130 kW 130 kW @ 0°C 380V 50Hz;
178 kW max
TCU-5A200W -45 °C ~ +250 °C 200 kW 200 kW @ 0°C 380V 50Hz;
280 kW max

NOTE: Option available for machines with temp range from -45 °C to +300 °C

TCU-6 SERIES (-60 DegC ~ +250 DegC)

Model Name Machine Outlet Temp Range Heating Power Cooling Power Power Supply Remarks
TCU-625W -60 °C ~ +250 °C 2.5 kW 0.95 kW @ -40°C 380V 50Hz;
6.2 kW max		 Options available for air cooled and water cooled machines
TCU-635W -60 °C ~ +250 °C 3.5 kW 1.45 kW @ -40°C 380V 50Hz;
6.2 kW max
TCU-655W -60 °C ~ +250 °C 5.5 kW 2.3 kW @ -40°C 380V 50Hz;
9 kW max
TCU-675W -60 °C ~ +250 °C 7.5 kW 3.1 kW @ -40°C 380V 50Hz;
11.5 kW max
TCU-6A10W -60 °C ~ +250 °C 10 kW 4.8 kW @ -40°C 380V 50Hz;
16 kW max
TCU-6A15W -60 °C ~ +250 °C 15 kW 7.8 kW @ -40°C 380V 50Hz;
23 kW max		 Option for water cooled machine only
TCU-6A25W -60 °C ~ +250 °C 25 kW 18 kW @ -40°C 380V 50Hz;
37 kW max
TCU-6A38W -60 °C ~ +250 °C 38 kW 23 kW @ -40°C 380V 50Hz;
55 kW max
TCU-6A60W -60 °C ~ +250 °C 60 kW 31 kW @ -40°C 380V 50Hz;
85 kW max

TCU-7 SERIES (-70 DegC ~ +250 DegC)

Model Name Machine Outlet Temp Range Heating Power Cooling Power Power Supply Remarks
TCU-725W -70 °C ~ +250 °C 2.5 kW 0.4 kW @ -60°C 380V 50Hz;
5.8 kW max		 Options available for air cooled and water cooled machines
TCU-735W -70 °C ~ +250 °C 3.5 kW 0.55 kW @ -60°C 380V 50Hz;
8 kW max
TCU-755W -70 °C ~ +250 °C 5.5 kW 0.75 kW @ -60°C 380V 50Hz;
11 kW max
TCU-775W -70 °C ~ +250 °C 7.5 kW 0.9 kW @ -60°C 380V 50Hz;
14 kW max
TCU-7A10W -70 °C ~ +250 °C 10 kW 1.2 kW @ -60°C 380V 50Hz;
19 kW max		 Water cooled machines
TCU-7A15W -70 °C ~ +250 °C 15 kW 2.8 kW @ -60°C 380V 50Hz;
28 kW max

TCU-8 SERIES (-80 DegC ~ +250 DegC)

Model Name Machine Outlet Temp Range Heating Power Cooling Power Power Supply Remarks
TCU-825W -80 °C ~ +250 °C 3 kW 1 kW @ -60°C 380V 50Hz;
7.5 kW max		 Water cooled machines
TCU-835W -80 °C ~ +250 °C 3.5 kW 1.4 kW @ -60°C 380V 50Hz;
9 kW max
TCU-855W -80 °C ~ +250 °C 5.5 kW 1.6 kW @ -60°C 380V 50Hz;
12 kW max
TCU-875W -80 °C ~ +250 °C 7.5 kW 3 kW @ -60°C 380V 50Hz;
17 kW max
TCU-8A10W -80 °C ~ +250 °C 10 kW 3.5 kW @ -60°C 380V 50Hz;
22 kW max
TCU-8A15W -80 °C ~ +250 °C 15 kW 5.8 kW @ -60°C 380V 50Hz;
32 kW max
TCU-8A25W -80 °C ~ +250 °C 25 kW 10 kW @ -60°C 380V 50Hz;
54 kW max
TCU-8A38W -80 °C ~ +250 °C 38 kW 16 kW @ -60°C 380V 50Hz;
82 kW max
TCU-8A60W -80 °C ~ +250 °C 60 kW 23 kW @ -60°C 380V 50Hz;
130 kW max
TCU-8A80W -80 °C ~ +250 °C 80 kW 32 kW @ -60°C 380V 50Hz;
177 kW max

TCU-9 SERIES (-90 DegC ~ +250 DegC)

Model Name Machine Outlet Temp Range Heating Power Cooling Power Power Supply Remarks
TCU-925W -90 °C ~ +250 °C 3 kW 2.5 kW @ 0°C 380V 50Hz;
7.5 kW max		 Water cooled machines
TCU-935W -90 °C ~ +250 °C 3.5 kW 3.5 kW @ 0°C 380V 50Hz;
11 kW max
TCU-955W -90 °C ~ +250 °C 5.5 kW 5.5 kW @ 0°C 380V 50Hz;
13 kW max
TCU-975W -90 °C ~ +250 °C 7.5 kW 7.5 kW @ 0°C 380V 50Hz;
16 kW max
TCU-9A10W -90 °C ~ +250 °C 10 kW 10 kW @ 0°C 380V 50Hz;
21 kW max
TCU-9A15W -90 °C ~ +250 °C 15 kW 15 kW @ 0°C 380V 50Hz;
32 kW max
TCU-9A25W -90 °C ~ +250 °C 25 kW 25 kW @ 0°C 380V 50Hz;
53 kW max
TCU-9A38W -90 °C ~ +250 °C 38 kW 38 kW @ 0°C 380V 50Hz;
76 kW max
TCU-9A60W -90 °C ~ +250 °C 60 kW 60 kW @ 0°C 380V 50Hz;
130 kW max
TCU-9A80W -90 °C ~ +250 °C 80 kW 80 kW @ 0°C 380V 50Hz;
170 kW max

TCU-10 SERIES (-100 DegC ~ +100 DegC)

Model Name Machine Outlet Temp Range Heating Power Cooling Power Power Supply Remarks
TCU-1035W -100 °C ~ +100 °C 3.5 kW 3.5 kW @ 0°C 380V 50Hz;
11 kW max		 Water cooled machines
TCU-1055W -100 °C ~ +100 °C 5.5 kW 5.5 kW @ 0°C 380V 50Hz;
16 kW max
TCU-1075W -100 °C ~ +100 °C 7.5 kW 7.5 kW @ 0°C 380V 50Hz;
20 kW max
TCU-10A10W -100 °C ~ +100 °C 10 kW 10 kW @ 0°C 380V 50Hz;
26 kW max
TCU-10A15W -100 °C ~ +100 °C 15 kW 15 kW @ 0°C 380V 50Hz;
38 kW max
TCU-10A25W -100 °C ~ +100 °C 25 kW 25 kW @ 0°C 380V 50Hz;
58 kW max
TCU-10A38W -100 °C ~ +100 °C 38 kW 38 kW @ 0°C 380V 50Hz;
82 kW max
TCU-10A60W -100 °C ~ +100 °C 60 kW 60 kW @ 0°C 380V 50Hz;
135 kW max
TCU-10A80W -100 °C ~ +100 °C 80 kW 80 kW @ 0°C 380V 50Hz;
200 kW max
These are general specifications, it may deviate as per client’s requirement or at detailing stage.

Dynamic Temperature Control Systems

Typical Applications

  • Reactor Systems Autoclaves
  • Pilot Systems
  • Mini Plant Systems
  • Scale up for Operational Development
  • Double wall reactors
  • Advanced-Flow Reactors
  • Distillation Systems
  • Material Testing
  • Combinational Chemistry
  • Semiconductor Industry
  • Vacuum Chambers

Advantages & Functions

  • Working temperatures from -100°C to +350°C
  • Previously unachievable performance
  • Intelligent temperature control
  • Maximum process stability and reproducibility
  • Adop plate heat exchager,Pipeline heating,the fastest heating and cooling rates.
  • High cooling power from 0.5 to 400kW
  • Large temperature range without fluid change
  • Incredibly compact
  • 7-inch,10-inch color TFT touch screen display
  • Comprehensive warning and safety functions
  • Rapid cooling down from high temperature (from 300 °C)
  • Closed system,extend thermal fluid lifetime
  • Use magnetic drive pump,solve the circulation pump leakage

Products Range

Machine Outlet Temp range: -25 DegC to 200 DegC
Model TCU-225W TCU-235W TCU-255W TCU-275W TCU-2A10W
Control mode Feedback PID + special dynamic control calcula8on, PLC controller
Temp Control Process temp control and jacket temp control model
Program Editor 10 programs, each program can edit 42 steps
Communication MODBUS RTU Protocol, RS 485 Interface
Material temp feedback PT100 or 4-20 mA or communication
Material temp accuracy +/- 1 DegC
Heating power (kW) 2.5 3.5 5.5 7.5 10
Cooling Capacity kW at 200 C 2.5 3.5 5.5 7.5 10
100 C 2.5 3.5 5.5 7.5 10
20 C 2.5 3.5 5.5 7.5 10
-5 C 2 3 4.5 6.6 8
-20 C 1 1.8 2.8 3.8 4.6
Pump circulation 20 L/min
2 bar  		35 L/min
2 bar  		35 L/min
2 bar  		50 L/min
2 bar 		50 L/min
2 bar
Compressor Emerson copeland / Danfoss scroll compressor
Expansion valve Emerson thermal expansion valve / Danfoss thermal expansion valve
Evaporator DANFOSS / KAORI Plate heat exchanger
Operation Panel 7-inch touch screen, show temp curve / Excel data output
Safety Protection Self diagnosis function, freezer overload protection, high pressure switch, overload relay, thermal protec8on, device, high temp protec8on, and temp fault protection
Closed circulation system The whole system is full closed circulation, there is no oil mist at high temp and no water vapour at low temp, pressure do not rise up when system is running. The system will supply oil automatically at low temperature
Refrigerant R-404A/R507C, optional: R448A
Connection size G1/2 G3/3 G3/4 G1 G1
Water cooled type W (@ 20 DegC) 600 L/H 1.5- 4 bar G3/8 800 L/H 1.5- 4 bar G1/2 1000 L/H 1.5- 4 bar G3/4 1200 L/H 1.5- 4 bar G3/4 1600 L/H 1.5- 4 bar G3/4
Dimensions(mm) W*D*H 450*650*1200 500*850* 1300 500*850* 1300 550*1000 *1750 700*1000*1750
Weight (kg) 115 165 185 230 280
Power MAX 380V 50Hz AC 220V 50Hz
4 kW max		 6 kW 8 kW 11 kW 14 kW
Machine Outlet Temp range: -45 DegC to 250 DegC
Model TCU-525W TCU-535W TCU-555W TCU-575W TCU-5A10W
Control mode Feedback PID + special dynamic control calcula8on, PLC controller
Temp Control Process temp control and jacket temp control model
Program Editor 10 programs, each program can edit 42 steps
Communication MODBUS RTU Protocol, RS 485 Interface
Material temp feedback PT100 or 4-20 mA or communica8on
Material temp accuracy +/- 1 DegC
Heating power (kW) 2.5 3.5 5.5 7.5 10
Cooling Capacity kW at 250 C 2.5 3.5 5.5 7.5 10
20 C 2.5 3.5 5.5 7.5 10
0 C 2.5 3.5 5.5 7.5 10
-20 C 0.85 1.5 2.9 4.2 6
-40 C 0.25 0.45 0.9 1.5 2
Pump circulation 20 L/min
2 bar  		35 L/min
2 bar  		35 L/min
2 bar  		50 L/min
2 bar 		60 L/min
2.5 bar
Compressor Emerson copeland/ Danfoss scroll compressor
Expansion valve Emerson thermal expansion valve/ Danfoss thermal expansion valve
Evaporator DANFOSS / KAORI Plate heat exchanger
Operation Panel 7-inch touch screen, show temp curve/ Excel data output
Safety Protection Self diagnosis function, freezer overload protection, high pressure switch, overload relay, thermal protec8on, device, high temp protection, and temp fault protection
Closed circulation system The whole system is full closed circulation, there is no oil mist at high temp and no water vapour at low temp, pressure do not rise up when system is running. The system will supply oil automatically at low temperature
Refrigerant R-404A/R507C, optional: R448A
Connection size G3/4 G3/4 G3/4 G3/4 G1
Water cooled type W (@ 20 DegC) 600 L/H 1.5- 4 bar G3/8 800 L/H 1.5- 4 bar G1/2 1500 L/H 1.5- 4 bar G3/4 1800 L/H 1.5- 4 bar G3/4 2600 L/H 1.5- 4 bar G1
Dimensions(mm) W*D*H 500*850*1300 550*1000* 1750 550*1000* 1750 550*1000 *1750 700*1000*1750
Weight (kg) 130 180 195 260 320
Power MAX 380V 50Hz AC 220V 50Hz
4.5 kW max		 6.5 KW 9 KW 11.5 KW 16 KW
Machine Outlet Temp range: -60 DegC to 250 DegC
Model TCU-625W TCU-635W TCU-655W TCU-675W TCU-6A10W
Control mode Feedback PID + special dynamic control calculation, PLC controller
Temp Control Process temp control and jacket temp control model
Program Editor 10 programs, each program can edit 42 steps
Communication MODBUS RTU Protocol, RS 485 Interface
Material temp feedback PT100 or 4-20 mA or communica8on
Material temp accuracy +/- 1 DegC
Heating power (kW) 2.5 3.5 6 7.5 10
Cooling Capacity kW at 250 C 2.5 3.5 5.5 7.5 10
20 C 2.5 3.5 5.5 7.5 10
-20 C 2 3 4.8 6 8.2
-40 C 0.95 1.45 2.3 3.1 4.8
-55 C 0.25 0.5 0.75 0.9 1.5
Pump circulation 20 L/min
2 bar  		35 L/min
2 bar  		50 L/min
2 bar  		50 L/min
2 bar 		60 L/min
2.5 bar
Compressor Emerson copeland/ Danfoss scroll compressor
Expansion valve Emerson thermal expansion valve/ Danfoss thermal expansion valve
Evaporator DANFOSS / KAORI Plate heat exchanger
Operation Panel 7-inch touch screen, show temp curve/ Excel data output
Safety Protection Self diagnosis function, freezer overload protection, high pressure switch, overload relay, thermal protec8on, device, high temp protection, and temp fault protection
Closed circulation system The whole system is full closed circulation, there is no oil mist at high temp and no water vapour at low temp, pressure do not rise up when system is running. The system will supply oil automatically at low temperature
Refrigerant R-404A/R507C, optional: R448A
Connection size G1/2 G3/4 G3/4 G1 G1
Water cooled type W (@ 20 DegC) 900 L/H 1.5- 4 bar G1/2 1200 L/H 1.5- 4 bar G3/4 1800 L/H 1.5- 4 bar G3/4 2100 L/H 1.5- 4 bar G3/4 3000 L/H 1.5- 4 bar G1
Dimensions(mm) W*D*H 450*650*1200 550*1000* 1750 550*1000* 1750 550*1000 *1750 700*1000*1750
Weight (kg) 205 225 300 340 380
Power MAX 380V 50Hz 5 KW 7.5 kW 10 kW 14 kW 18 kW
Machine Outlet Temp range: -80 DegC to 250 DegC
Model TCU-825W TCU-835W TCU-855W TCU-875W TCU-8A10W
Control mode Feedback PID + special dynamic control calculation, PLC controller
Temp Control Process temp control and jacket temp control model
Program Editor 10 programs, each program can edit 42 steps
Communication MODBUS RTU Protocol, RS 485 Interface
Material temp feedback PT100 or 4-20 mA or communica8on
Material temp accuracy +/- 1 DegC
Heating power (kW) 2.5 3.5 5.5 7.5 10
Cooling Capacity kW at 250 C 2.5 3.5 5.5 7.5 10
100 C 2.5 3.5 5.5 7.5 10
-20 C 2 3 4.8 6 8.2
-40 C 1.8 2.6 3.3 5.8 6.4
-60 C 1 1.4 1.6 3 3.5
-75 C 0.3 0.42 0.7 1.3 1.5
Pump circulation 20 L/min
2 bar  		35 L/min
2 bar  		35 L/min
2 bar  		50 L/min
2 bar 		60 L/min
2.5 bar
Compressor Emerson copeland/ Danfoss scroll compressor
Expansion valve Emerson thermal expansion valve/ Danfoss thermal expansion valve
Evaporator DANFOSS / KAORI Plate heat exchanger
Operation Panel 7-inch touch screen, show temp curve/ Excel data output
Safety Protection Self diagnosis function, freezer overload protection, high pressure switch, overload relay, thermal protec8on, device, high temp protection, and temp fault protection
Closed circulation system The whole system is full closed circulation, there is no oil mist at high temp and no water vapour at low temp, pressure do not rise up when system is running. The system will supply oil automatically at low temperature
Refrigerant R-404A/R507C, optional: R448A
Connection size G1/2 G3/4 G3/4 G1 G1
Water cooled type W (@ 20 DegC) 900 L/H 1.5- 4 bar G1/2 1200 L/H 1.5- 4 bar G3/4 1800 L/H 1.5- 4 bar G3/4 2300 L/H 1.5- 4 bar G3/4 3200 L/H 1.5- 4 bar G1
Dimensions(mm) W*D*H 550*1000* 1750 550*1000* 1750 550*1000* 1750 700*1000 *1750 700*1000*1750
Weight (kg) 240 285 345 500 600
Power MAX 380V 50Hz 6.5 KW 10 kW 13 kW 19 kW 25 kW

Regulation Valves

PTFE lined check valves

This series of check valves was developed for use on fluids compatible with the corrosion resistant characteristics of virgin PTFE. The body of the valve is made from a combination of ductile iron and steel.

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PTFE lined relief valves

The PTFE lined relief valves were developed for use on systems requiring the corrosion resistance compatibility offered by PTFE. The operating principle is the same as used in our regular line of corrosion resistant relief valves made of borosilicate glass.

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Self Closing PTFE Lined Vacuum Breaker

This Chemically Resistant, Self-Closing Vacuum Breaker, Protects Closed Tanks, Piping Systems and Equipment from Collapse and Damage by Relieving Unwanted Vacuum.Fully lined with and all internal components machined from PTFE to insure high purity and complete chemical resistance.

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Corrosion Resistant Valve or Flush Bottom Valve

Easy Installation, Teflon® Seat, Light Weight Assembly, Teflon® Lined Option, 1 thru 6.

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Glass Vacuum Breaker

TFE – Borosilicte Glass Construction, Exclusive Lip Seal, Spring Loaded, Adjustable.

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Glass TFE Relief Valve

This completely new concept of relief valve seat construction provides a pressure seal of the seat to plunger. The sealing pressure increases as the inlet pressure builds up. This is accomplished by the lip on the inside diameter of the seat pressing against the side of the plunger.

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In-line Reduced Flow Stainless Steel Reflux Splitters

Precise Split — very low hold-up, High power solenoid, 35 gpm model, Automatic controller, Only one moving part, Fail-safe design, Adaptable to any size column, Interchangeable, Easily maintained

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Off-set “Hyflow” Stainless Steel Reflux Splitters

Precise Split — very low hold-up, High power solenoid, 35 gpm model, Automatic controller, Only one moving part, Fail-safe design, Adaptable to any size column, Interchangeable, Easily maintained

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Column Glass Reflux Splitter

The splitter is electrically operated by a timer and a solenoid which provide accurate control. Reflux splitters facilitate measurement and control at a single station, streamlining your system. The precision timer has an adjustable ratio of 1:1 and 1:120 seconds. This timer is available in general purpose or Class 1, Group D enclosure.

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In-line Glass Reflux Splitter

The splitter is electrically operated by a timer and a solenoid which provide accurate control. Reflux splitters facilitate measurement and control at a single station, streamlining your system. The precision timer has an adjustable ratio of 1:1 and 1:120 seconds. This timer is available in general purpose or Class 1, Group D enclosure.

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Kilo Lab systems

Products Range

Universal Reaction/Distillation unit

Reactor Options

  • Glass
  • Glass lined
  • Hastalloy
  • SS
  • Triple Wall Glass Reactor

Operating Conditions

  • Temperature
    • (–90°C) up to 220°C
  • Pressure
    • Glass Triple Wall Reactor /Glass reactor (Full vacuum up to 0.5 bar)
    • SS, Hastlloy and Glass Lined reactor (Full vacuum up to 0.6 bar)
    • special Design up to 20 bar
  • Capacities
    • 10 L up to 500 L
  • Salient Features
    • CGMP design
    • Instrumentation & Control
    • Automation with Data Acquisition
    • Skid Mounted
    • Documentation

Reactor Bottom Pan

  • Triple wall reactors upto 100L. Both ends fused triple wall (vacuum jacketed) glass reactor
  • Glass lined
    • (20L, 50L, 100L, 250L)
    • Pre-insulated (with SS cladding)
    • jacketed
  • Cylindrical Jacketed Glass (Double Wall) up to 50L
  • SS, Hastalloy, Pre-insulated Jacketed

Reactor Top Cover

  • Glass top cover
  • Glass lined, SS, Hastalloy for pressure reactions (standard up to 6 bar, special design up to 20 bar)

Stirrer System

  • Glass lined
    • Anchor
    • Pitch Blade turbine curved blade turbine
  • PTFE lined
    • Anchor
    • PBT
    • Paddle,etc-multistage & interchangeable impellers also available Possibl
  • Glass
    • Anchor
    • Turbine
    • Suction agitators
  • Motor
    • Ex-proof
    • Speed control by VFD or mechanical variator
    • Suitable gear box
  • Seal
    • Suitable MOC
  • Complete SS construction (option). SS hood for motor, gearbox, housing (standard)

Bottom Outlet Valve

  • Flush with zero dead volume
    • Glass / PTFE
  • Glass lined with temperature sensor (optional)

Reactor Bottom Pan – Raising / Lowering Device

  • Manual or motorized
  • Also removable after lowering

Safety Devices

  • Glass / PTFE Pressure Relief Valve
  • Rupture Disc
  • Translucent coating of glass components

Support Structure

  • Complete SS construction
  • Special designs for low headrooms
  • Suitable for installation in walk-in fume hoods
  • Skid mounted mobile units also possible

Flanges

  • Special design high strength re-enforced plastic as standard.
  • SS also available as option
  • SS nut bolts with compression springs as standard.
  • PTFE coated as option.

Online Sampling

  • Continuous on-line liquid sampling from the reactor

Single Fluid Heating Cooling Units

  • Compact unit for both heating As well as cooling
  • Advanced automation to precisely control temperature
  • Temperature range: -90°C up to 220°C
  • Fully transparent allowing clear vision of process
  • Minimum time to reach desired temperature
  • Compact unit

Solid Handling Systems

  • Jet Mill Micronizer, Double Cone Vacuum Dryer, and Tray Dryer, Vibro-Sifters, Cream ointment & Planetary Mixer, Tripple Roll Mill / Ball Mill, Colloid Mill, Multimill

Mobile Glass Nutsche Filters

  • Suitable for acidic media filtrations
  • Vacuum is used to speed up filtration
  • Filter plate is made of PTFE / GF
  • PTFE cloth used for filter tissue
  • Mounted on wheels

Mobile Gas Scrubbers

  • Simple in design
  • Suitable for air & Exhaust clean up tasks
  • Ideal for scrubbing exhaust From small scale chemical plants
  • Ideal for studies & scale-up of gas scrubber systems

Specifications

DESCRIPTION JE-KL-10 JE-KL-20 JE-KL-30 JE-KL-50 JE-KL-100 JE-KL-200 REMARKS / DETAILED DESCRIPTION
GLASS MAIN PARTS
Glass Cylindrical Reactor 10L 20L 30L 50L 100L 200L Option available for Jacketed and Triple Wall (vacuum jacketed) available only upto 100L reactor. L/D ratio of the reactor to be maintained.
Top dish N1: DN40 (center nozzle)
N2: DN25 (side nozzle)
N3: DN25 (side nozzle)
N4: DN50 (front nozzle)
N5: DN50 (side nozzle)
N6: DN15 (side nozzle) 		N1: DN50 (center nozzle)
N2: DN25 (side nozzle)
N3: DN40 (side nozzle)
N4: DN80 (front nozzle)
N5: DN80 (side nozzle)
N6: DN25 (side nozzle) 		N1: DN50 (center nozzle)
N2: DN25 (side nozzle)
N3: DN40 (side nozzle)
N4: DN100 (front nozzle)
N5: DN100 (side nozzle)
N6: DN25 (side nozzle) 		Option for SS-PFA lined top dish also available. Nozzle schedule can be modified based on the customer’s requirements.
SS-PTFE Lined Agitator 1 1 1 1 1 1 Option available for Anchor, PBT, CBT impeller in single as well as dual stage. Proper L/D ratio shall be maintained.
Drive assembly for agitator 0.25 HP 0.25 HP 0.5 HP 0.5 HP 1 HP 1 HP Flameproof motor (option available for ATEX certified), gearbox, single mechanical.
Glass Feed Vessel 2L 5L 10L 10L 20L 20L Options available in cylindrical as well as spherical vessel, also option available for twin vessels.Vessels to be graduated and calibrated.
Glass Receiver Vessel 5L 5L 10L 10L 20L 20L Options available in cylindrical as well as spherical vessel, also option available for twin vessels as well as single vessel. Vessels to be graduated and calibrated.
Glass Vapour Line DN40 DN50 DN80 DN80 DN100 DN150 Option available for packing inside the column – structured (eg. Ceramic) or unstructed (eg. Glass Raschig rings) packing.
Glass Primary Condenser DN80-C; 0.3 sq.m DN80-C; 0.3 sq.m DN100-C; 0.5 sq.m DN150-C; 1 sq.m DN150-C; 3 sq.m DN225-C; 6 sq.m S – Shell & Tube Type
C – Coil Type
(Options available for shell & tube type as primary condenser from 50L onwards)
Glass Secondary Condenser DN80-C; 0.3 sq.m DN80-C; 0.3 sq.m DN80-C; 0.3 sq.m DN80-C; 0.3 sq.m DN100-C; 0.5 sq.m DN100-C; 0.5 sq.m
Glass Phase Separator 1L 2L 2L 2L 2L 2L Dean & stark type phase separator with provision of refluxing / collecting either heavy or light phase as per the demand of the process. Option for horizontal phase separator also available.
Glass Vacuum Manifold DN50 DN50 DN50 DN80 DN80 DN80 5 Nozzles, drain and vent
Glass Ice Trap DN80 DN80 DN80 DN100 DN100 DN100 For trapping the escaped vapor and preventing it from fouling the vacuum pump. Ice trap to be filled with either liquid nitrogen or dry ice.
Glass Internal Process Pipelines DN15 / DN25 DN15 / DN25 DN15 / DN25 DN40 / DN25 DN40 / DN25 DN40 / DN25
Glass Main Vacuum Line DN25 DN25 DN25 DN40 DN40 DN40
Glass Vacuum Balance Line to Receivers / Feed Vessels DN15 DN15 DN15 DN25 DN25 DN25
Hardware – Plastic flanges, Inserts , SS Nuts, bolts, washers and springs SET SET SET SET SET SET Plastic flanges used as per DIN standard. Option available for SS-304 / SS-316 flanges too.
Structure – Main Frame – SS304 1″ SCH40 pipe 1″ SCH40 pipe 1″ SCH40 pipe 1.25″ SCH40 pipe 1.25″ SCH40 pipe 1.25″ SCH40 pipe Option available for reactor vessel lifting and lowering with limit switches.
SAFETY FEATURES
Rupture Disc DN40 / DN50 DN40 / DN50 DN40 / DN50 DN40 / DN50 DN40 / DN50 DN40 / DN50 Suitable to withstand vacuum and burst pressure rating of 0.6 bar @ 100 DegC.
AUTOMATION AND INSTRUMENTATION
Temperature Sensors 4 4 4 4 4 4 Reactor temp, Vapour temp, Vent temp and Product temp. Sensor of reputed make (FLP enclosure) Duplex 3 wire Class A PT100 sensors to be used.
Pressure Transmitter / Dial Gauge 1 1 1 1 1 1 Please choose between pressure transmitter and dial gauge as per your requirement.
Agitator RPM controller (VFD) 1 1 1 1 1 1 Reputed make VFD to be used.
Operation & Indication Panel 1 1 1 1 1 1 Option available for:
1) Ex d enclosure (Ex II 2GD Ex DB)
2) PLC with ATEX / NON-ATEX approved HMI
HMI with PLC panel (Optional) Touchscreen HMI can be provided inside flameproof enclosure along with PLC panel Option available for:
1) Ex d enclosure (Ex II 2GD Ex DB)
2) PLC to be placed in safe area.
SCADA Automation Solution (Optional) PC workstation for controlling, storing and reviewing of process parameters of the assembly CFR21 PART 11 compliant SCADA automation solutions, pre-defined recipe formulation as per process requirements also available.
ADDITIONAL ACCESSORIES / INFORMATION
Reactor lifting and lowering system Stainless steel lifting and lowering system for reactor vertical movement (up & down) Used for cleaning and ease of agitator interchangeability.
Heating & Cooling system Different models of several temperature ranges and power (kW) are available Do visit our product page (temperature control unit) for selection of the right model.
Documentation (Optional) SET SET SET SET SET SET Complete set of documentations and certifications to be provided along with the system.
Approximate Foot Print L: 1900 mm
W: 1200 mm
H: 3100 mm 		L: 2000 mm
W: 1000 mm
H: 3300 mm		 L: 2000 mm
W: 1200 mm
H: 3300 mm		 L: 2150 mm
W: 1300 mm
H: 3300 mm		 L: 2400 mm
W: 1500 mm
H: 3800 mm		 L: 2650 mm
W: 1500 mm
H: 4200 mm		 Based on the client’s requirements, we can modify the system and try to accommodate in the available area. These footprint area is approximate, do confirm with us once.
These are general specifications, it may deviate as per client’s requirement or at detailing stage.